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Nitrogen Generator

We are leading manufacturer and exporter of nitrogen generators in India.
PSA Nitrogen Gas Generators

PSA Nitrogen Gas Generators

Price on Request
Usage/ApplicationIndustrial
Automation GradeSemi- Automatic
Brand/MakeING L.&A. BOSCHI, ITALY
CapacityFrom 20 NM3/hour to 200 NM3/hour
MaterialMild Steel
Frequency50 Hz
Voltage220 V
Atmospheric air used to produce Oxygen and Nitrogen, in most industrial processes. Atmospheric air mainly contains the following elements:-

ElementPercentage Composition by volumeBoiling Point at
Nitrogen (N2)
Oxygen (O2)
Argon (A)
Carbon Dioxide (CO2)
from gas.
78.03%
20.99%
0.9323%
0.03%

195.5 Deg.C.
182.7 Deg.C.
185.5 Deg.C.
78.5 Deg. C. It solidified 

The other constituents of air are Hydrogen and rare gases. Such as, Neon. Helium Krypton and xenon in rates.

The process adopted here to produce oxygen and Nitrogen is called liquefaction and fractional distillation of Air.

Air is mixture of mainly of Oxygen and Nitrogen and its physical properties lie between the two but closer to those of Nitrogen. In its normal atmospheric conditions air is composed principally of Oxygen and Nitrogen and its physical properties lie between the two but closer to those of Nitrogen. In its normal atmospheric condition, air is a colorless odorless gas. Air which is normally in gaseous state can be liquefied, as steam from gaseous state can be condensed to form water in liquid state.

Air is liquefied in our process by expansion in an Expansion Engine and in a Joule Thompson Expansion Valve. As we use an Expansion Engine, the air is to be compressed only to a medium pressure of 45 Kgs. Cm2 whereas other processes need about 150 to 200 Kgs/Cm2 air pressure. Expansion Engine is a single acting reciprocating engine with Inlet and Outlet valves, set to open at a particular time intervals of stroke cycle. Thus, air entering expansion engine through Inlet valve with a high pressure is expanded during the downward stroke of piston. The expanded air will be drawn out through the outlet valves during upward stroke of piston. During such expansion, air gets cooled.

The expanded air from expansion engine and expansion valves will enter the lower part of distillation column.. This air will mostly be liquid.

Distillation is an operation of separating two components having two different boiling points. Thus at a particular temperature in between the two boiling points, one component will be volatile (Thus vapor) and the other component will be liquid. Thus, the component which is more volatile can be drawn out of a distillation column as vapor. The component which is less volatile can be drawn out as liquid. Oxygen and Nitrogen have a difference of about 13 Deg.C. In boiling points and therefore can be separated in a distillation column. Nitrogen will be drawn out as per vapor. Oxygen will be collected as liquid and can be pumped up to 150 Kg/Cm2 by a Liquid Oxygen Pump.

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Industrial Nitrogen Generator

Industrial Nitrogen Generator

Price on Request
Gas TypeNitrogen
Voltage220 V
Brand/MakeING L.&A. BOSCHI, ITALY
Automatic GradeAutomatic
CapacityFrom 20 NM3/hour to 200 NM3/hour
Oxygen Purity99.7%
Nirogen Purity99.9%
Operating Air Pressure0.5 to 15 Mpa
We manufacture and supply Industrial Nitrogen Generator that give flawless performance and are low maintenance besides being competitively priced. Manufactured in technical collaboration with an acclaimed Italian company, our generators are known for high quality, seamless performance, durability and performance. Our nitrogen generators come in capacities ranging from 20 NM3/hour to 200 NM3/hour. They are manufactured using the latest cutting edge technology and are designed keeping in mind the requirements of our clients. Generators are industrial systems which are used to produce nitrogen for medical as well as industrial applications. They use the atmospheric air, which is treated through a pressure swing adsorption or membrane separation techniques to separate nitrogen from other gases. Our plants generate nitrogen with purity up to 99.99 per cent.

Other Details:
  • Our Industrial nitrogen gas generators are immaculately designed and can function in any kind of climate whether it desert-dominated Middle-east or the UK. Our machines are known for their smooth performance, easy operations and low maintenance.
  • We have so far sold more than 430 nitrogen generators to clients in more than 40 countries including Saudi Arabia, South Africa, Sudan, UAE, Qatar, Yemen, Cyprus, the UK, etc. All our clients are satisfied with the quality as well as functioning of our machines. Nitrogen generated by our machines meets the requirements of all major such as Indian Pharmacopeia, the US Pharmacopeia, the UK Pharmacopeia, etc. PSA( Pressure swing adsorption) process zeolites molecular sieves to produce nitrogen.
  • Our medical nitrogen generators are fabricated and designed in compliance with ASME code. Our machinery is known for its impeccable quality.
  • We have been awarded ISO 9001: 2008 and CE certifications.
  • Hospital and other health care institutions both from India as well as abroad are using our generators.

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Liquid Nitrogen Generator

Liquid Nitrogen Generator

Price on Request
Gas TypeNitrogen
Voltage380-440 Volts
Brand/MakeING L.&A. BOSCHI, ITALY
Frequency50 Hz
Oxygen Purity99.7%
Nitrogen Purity99.9%
Operating Air Pressure0.5 to 15 Mpa
We are leading manufacturers and suppliers of Liquid Nitrogen Generator as per the latest technology design of the company ing. L. a. , Boschi, Italy. This technology has been proven all over the world for its working efficiency trouble free operation. The air separation column of Boschi has state of the art distillation trays, special high-efficiency exchangers condenser to get a high yield of nitrogen by separation of liquid air, which results in very low-pressure low power consumption.

Salient Features:
  • Stainless steel air separation column (optional)
  • Skid mounted version available
  • Oversize molecular sieve dryer
  • Quick start for fast cooling
  • Very simple to operate
  • No raw material is required
  • Trouble free operation for years (German design)
  • Latest technology
  • Compact design
  • Easy to operate
  • Practically zero maintenance
  • Low power consumption
  • Air separation liquid technology
  • Skid mounted
  • High purity of nitrogen >99. 5%. (99. 999% optional)suitable for coca cola /juice beverage/ electronics/ food and industrial uses
  • Liquid nitrogen pump(optional) can be added for direct compression of nitrogen in cylinders
  • Single electric panel
  • Cylinder filling station(optional)
  • Heavy duty compressor for 24-hour operation
  • Very long life and high-quality oxygen

Main machinery:
  • Air compressor
  • Process Skid
  • Air separation unit
  • Expander
  • Liquid nitrogen liquefier with liquid nitrogen outlet
  • Control panel

Applications:
  • Food and beverage
  • Coca cola bottlers
  • Juice manufacturers
  • Beer bottlers
  • Electronics
  • Industrial
  • Petrochemical
  • Oil gas

Main clients:
  • Coca Cola, Europe
  • Pepsicola, USA
  • Pepsicola, Jamaica
  • Coca Cola, Almaty
  • Gono, Indonesia

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Medical Oxygen Generator Plant

Medical Oxygen Generator Plant

Price on Request
Capacity150 m3/hr
Usage/ApplicationIndustrial
TechniqueHot Rolled
Automatic GradeAutomatic
DesignCustomized
BrandING L.&A. BOSCHI,ITALY
Pressure0.5 to 15 Mpa
Voltage440 V
Frequency50 Hz
Phase3
Oxygen Purity99.7%
Nitrogen Purity99.9%
Universal Boschi 150 m3/hr. oxygen plants is designed to produce 600 cylinders in a day. Apart from the required area 14m X 15m, the system performs cylinder filling at 155 - 200 bar. The skid mounted version and pre packaged air separation unit makes the installation faster and hurdle free. The liquid oxygen pump fastens the system of cylinder filling manifold. UB series oxygen plants are use for filling high pressure Oxygen/nitrogen gas in cylinders/bottles by liquid oxygen pump ( oil free water free) for industrial medical applications.

Main Features:
  • Simultaneous production of oxygen and nitrogen gas and liquid
  • Filling of oxygen /nitrogen by liquid oxygen pump ( very suitable for high purity bone dry gas medical
  • Liquid tapping
  • 100% leakproof stainless steel column

Application:
  • Medical-Hospitals
  • Industrial
  • Cutting of Thick Steel
  • All Type of Industries
  • Steel Plants

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Cryogenic Turbine Expander

Cryogenic Turbine Expander

Price on Request
Automatic GradeAutomatic
MaterialMild Steel
BrandING. L.&A., BOSCHI, ITALY
Power SourceElectric
Oxygen Purity99.7%
Nitrogen Purity99.9%
Operating Air Pressure0.5 to 15 Mpa
Voltage440 V
Frequency50 Hz
Phase3

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PSA Nitrogen Gas Generators

PSA Nitrogen Gas Generators

Price on Request
Usage/ApplicationIndustrial
BrandING L.&A. BOSCHI, ITALY
Automation GradeAutomatic
MaterialMild Steel
Purity99 %
Frequency50 Hz
Voltage220 V

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High Purity Nitrogen Generators Machine

High Purity Nitrogen Generators Machine

Price on Request
Minimum Order Quantity1 Set
Design TypeStandard

We are considered as one of the foremost manufacturers of PSA nitrogen generators. Our PSA generators use CMS to extract this Nitrogen from air. Nitrogen makes around 78% of earth’s atmosphere. PSA process comprises of 2 vessels filled with Carbon Molecular Sieves (CMS) and Activated Alumina. Purified compressed air is passed through one vessel and nitrogen is made as a product gas. And, the exhaust gas (oxygen) is released back to the atmosphere.  When the molecular sieve bed is saturated, the process changes nitrogen production to the other bed by automatic valves, while allowing the saturated bed to go through regeneration by depressurization and purging. The vessels keep moving alternatively between nitrogen generation and regeneration so that nitrogen always remains available for your process.

Applications

  1. Oil & gas 
  2. Chemicals & petrochemicals
  3. Metal production
  4. Rubber & plastics
  5. Food & beverages 

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