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Acetylene Plant Machine

Acetylene Plants and Machinery for Sale
Acetylene Generator Plant

Acetylene Generator Plant

Price on Request
Automation GradeAutomatic
Capacity50 m3/hour (200 Cylinder/Day)
Brand/MakeING. L. & A., BOSCHI, ITALY
PressureLess than 0.3 Mpa
Voltage440 V
Purity99 %
Frequency50 Hz
ApplicationsOxy Acetylene Welding and Cutting
TechnologyING L.&A. BOSCHI, ITALY (Since 1930)
Phase3

Our Acetylene Generator Plant is manufactured and designed for generating high carbide yield. Efficiency, reliability and durability of our plants are trusted by customers because of commitment to world-class quality and standards. We provide acetylene gas systems in capacities ranging from 10m3/hour to 200m3/hour. Fabrication and inspection is carried out to meet of design principles and manufacturing practices from Section VIII of the ASME codes. The plant is skid mounted with the generator mounted on one skid while the process equipment is carried on the 2nd skid. The 2nd skid carries the equipment for cooling acetylene that is 99.6% pure. Acetylene is generated by reacting Calcium Chloride with water. The reaction also produces calcium hydroxide and heat.


CaC2 + 2H2O = Ca (OH) 2 + C2H2 Delta H = – 32.5 kcal

Calcium Carbide is poured into hoppers of acetylene Generator and by using carbide feed mechanism rated amount of carbide is reacted with water. We use medium pressure generator type with the ability to use calcium carbide having graded size ranging from 4mm to 50mm. And dust content should not exceed 15%. The generator is equipped with water inlet, residue agitation and residue discharge with recommended carbide size between 25*50.

 

The fully automatic acetylene generator comes with a single hopper and is recharged by exposure to the atmospheric pressure. Acetylene gas plant remains balanced allowing fast recharging with calcium carbide. We provide cylinder manifolds that are equipped with master valves, station flame arresters and flexible cylinder filling leads with non-return check valves. A digital control panel is used for controlling all automated processes of the plant. We also offer after sales service that extends during the entire lifecycle of the acetylene machinery.

 

We recommend that customers must send us their complete acetylene gas plant technical specification, required product volume and budget. Accordingly, our sales team will send you the proposed customization for meeting your acetylene requirements. Our machinery is also noted for its impressive return on investment (ROI) allowing you to break even within two years. We have professional shipping team that ensures the plant machinery is packed in a way that nothing gets damaged or misshaped during shipping. Installation and starting up is done by our engineers and technicians.


Components of our Acetylene Producing Plants:
  • Acetylene Generator
  • CONDENSOR
  • Low Pressure Dryer
  • Purifier
  • Ammonia Scrubber
  • Acetylene Compressor
  • High Pressure Drier
  • Filling Manifold with two

Features:
  • Low Working Pressure
  • Low Operating Cost
  • Sturdy Design
  • Low Maintenance
  • Trouble Free Operation

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Acetylene Generator

Acetylene Generator

Price on Request
Automation GradeAutomatic
Brand/MakeING. L. & A., BOSCHI, ITALY
Capacity15 M3/HOUR TO 200 M3/HOURS
Oxygen Purity99.7%
Nitrogen Purity99.9%
Operating Air PressureLess than 0.3 Mpa
Voltage440 V
Frequency50 Hz
Phase3

Acetylene Generator are stationary carbide to water automatic generator with twin hoppers. Acetylene is generated by having chemical reaction between calcium carbide and water. The component is designed and developed to generate acetylene at a pressure of 7 psi.

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Industrial Acetylene Generator

Industrial Acetylene Generator

Price on Request
Usage/ApplicationIndustrial
Voltage440 V
Power10 Kw
BrandING. L. & A., BOSCHI, ITALY
Capacity15cum/hour to 200cum/hr
Oxygen Purity99.7%
Nitrogen Purity99.9%
PressureLess than 0.3 Mpa
Acetylene is produced due to a chemical reaction between the calcium and water. The by-product calcium hydroxide is generated automatically from the generator. Acetylene gas is used in cutting and welding torch along with oxygen and it produces the highest temperature of any known oxygen gas mixture.

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Acetylene Purifier

Acetylene Purifier

Price on Request
Automatic GradeAutomatic
Automation GradeAutomatic
BrandING. L. & A., BOSCHI, ITALY
Oxygen Purity99.7%
Nitrogen Purity99.9%
Operating Air Pressure0.5 to 15 Mpa
Voltage440 V
Frequency50 Hz
Phase3
The Acetylene Purifier is divided into two sections by wire mesh framework, each section charged of purifying mass. The chemicals in the purifying mass work to absorb impurities such as HS2, phosgene, etc.

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Ammonia Scrubber

Ammonia Scrubber

Price on Request
TypeWet Scrubber
Usage/ApplicationIndustrial
Capacity50 m3/hr
Voltage220 V
MaterialMild Steel
BrandING. L. & A.,BOSCHI,ITALY
Surface TreatmentPolished
OrientationVertical
The Ammonia Scrubber is a vertical vessel designed with a level gauge and water make-up line. A particular level as marked on the level indicator has to be maintained for efficient performance. All the water soluble impurities for instance ammonia are scrubbed/removed through the Ammonia scrubber.

Feature:
  • Critical Cleaning / Residue Free
  • Non-Ionic, Non-Toxic
  • Rust / Corrosion Inhibitor
  • Sudsing / Foaming

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High Pressure Dryers

High Pressure Dryers

Price on Request
Usage/ApplicationIndustrial
MaterialMild Steel
Surface FinishCoated
BrandING. L.&A., BOSCHI, ITALY
Max Working Pressure4.5 MPa / 650 psig
Min Burst Pressure22.4 MPa / 3250 psig
Oxygen Purity99.7%
Nitrogen Purity99.9%
High Pressure Dryers is a three stage drier filled in with special packing's and anhydrous chloride to eliminate impurities from the compressed acetylene gas.

 

Invert the reaction chamber set, remove the rubber cork 'F' and fill the reaction chamber 'D' with copper wire in spiral form replace the bung and return it in an upright position and connect with the burette tubing. Fill the reservoir and reaction chamber three quarter with fresh test solution with the leveling bottle 'B' held below the level of the burette, half fill the bottle with the test solution.

Draw the test solution from the reservoir in the reaction chamber by turning the burette stop cock 'H' to connect the burette with the reaction chamber and then lowering the leveling bottle. Squeeze the rubber pipe to expel all the air and then close the stop cock, so that reaction chamber and the inter-connecting rubber pipe are completely filled with test solution.

The purging vessel (lute) is half filled with water and the sample gas to be tested is allowed to bubble through water to atmosphere. Fill the burette with fresh solution by turning the stop cocks 'G' and 'H' to connect with the purging vessel, so that , all the air gets expelled. Repeat it till all the air bubbles are removed. When solution commences to flow from the burette to glass tube, close the stop cock 'G' close the cock it and replace the leveling bottle in the holder.

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Acetylene Purifier

Acetylene Purifier

Price on Request
Automation GradeAutomatic
Brand/MakeING. L. & A.,BOSCHI,ITALY
PressureLess than 0.3 Mpa
Oxygen Purity99.7%
Nitrogen Purity99.9%
Voltage440 V
Frequency50 Hz
Phase3

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Low Pressure Dryer

Low Pressure Dryer

Price on Request
Drying Capacity0-20 cfm
Dryer TechnologyRefrigerated
Dryer Horse Power2 HP
Minimum Output Dew Point-20 C
Automatic GradeAutomatic
BrandING. L. & A.,BOSCHI,ITALY
In the Low Pressure Dryer, the solid anhydrous calcium chloride at at least 80% purity absorbs the moisture in the gas. It becomes fluid and is collected at the bottom and drained.

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Acetylene Condenser

Acetylene Condenser

Price on Request
CoolingAir Cooled
BrandING. L. & A., BOSCHI, ITALY
ColorBlue
Voltage440 V
Oxygen Purity99.7%
Nitrogen Purity99.9%
Operating Air PressureLess than 0.3 Mpa
The  Acetylene Condenser employed in the systems cools and purifies the gas and thus condensing the excessive moisture. Cooling water is circulated on the shell side from bottom to top. It is designed to suit all local conditions provided sufficient water flow is maintained.

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Acetylene Cylinders Filling Manifold

Acetylene Cylinders Filling Manifold

Price on Request
Automatic GradeAutomatic
BrandING. L. & A., BOSCHI, ITALY
Operating Air Pressure0.5 to 15 Mpa
Voltage440 V
Acetylene Cylinders Filling Manifold comes up with two headers, non return valves flashback arrestor, pressure gauges and control valve.

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